What do textiles, tires, hoses, belts, wire coverings, waterproofing, corrosion prevention and overspill containment have in common?
——They all benefit from silicone coating, a versatile and effective way of adding a layer of protection, durability and beauty to any surface. Silicone coating applies silicone to various materials, such as concrete, stone, metal, wood, PVC or zinc, to seal them from harmful elements and enhance their performance. Some of the advantages of silicone coating are:
It is flexible and can stretch and contract with the substrate without cracking or chipping.
It insulates from electrical shock, vibration, heat and sound.
It provides safe, non-slip comfort and control.
It is durable and resistant to weather, chemicals, impact and abrasion.
It improves lubricity and reduces friction.
In this article, Betely will explore the process of silicone coating and how silicone coating can be used in various industries and applications.
Silicone Coating Process
Silicone coating is a process that involves four main steps: mastication, mixing, shaping and curing. These steps transform silicone into a durable and flexible coating that can be applied to various surfaces. The steps are explained in detail below:
Mastication breaks down the silicone molecules to make them easier to flow and mix. Mastication is done in batches using machines that shear and cut the silicone. Mastication reduces the viscosity and improves the plasticity of the silicone compound.
Mixing adds additives to the silicone compound to modify its properties and performance. Mixing is usually done right after mastication using similar machines. Mixing can involve various additives, such as fillers, oils, stabilizers, pigments and protective chemicals.
Shaping is forming the silicone compound into the desired shape and size. Various methods, such as extrusion, moulding, calendering and tire building, can do the shaping. Shaping depends on the type and application of the silicone-coated product.
Curing is the process of linking the silicone molecules and fixing the shape of the silicone compound. Curing is done in heated, pressurized steel moulds that activate the cross-linking reaction. Curing conditions vary depending on the silicone compound's thickness, temperature and pressure.
Silicone Coating Applications
Silicone coating is a flexible and efficient technique to provide any surface with an extra layer of security, toughness, and attractiveness. It can be used on various surfaces and goods in numerous fields and applications. For instance, silicone coating can improve tools' ergonomics, comfort, and corrosion resistance, which is advantageous for use in industrial, automotive, agricultural, and construction settings. Additionally, silicone coating can make floors more durable, slick- and sound-resistant, which is advantageous for athletic facilities, playgrounds, gyms, schools, and hospitals. In addition, silicone coating can strengthen surfaces, which is essential for roofs, walls, floors, basements, and foundations because it makes them more waterproof, impermeable, and resistant to moisture, mould, and mildew. Finally, beneficial for spill berms, liners, and matting, silicone coating can increase the spill resistance and chemical, oil, and gas resistance of surfaces.
Silicone coating protects, lasts, and looks good in many industries. This process enhances surfaces and products. Due to its flexibility, it excels in many fields.
Silicone coating is ideal for enhancing and protecting different surfaces and products. It has many advantages over conventional coatings, such as flexibility, durability, insulation, and resistance. You can apply it for various purposes and industries, such as marine service, road markings, waterproofing, corrosion prevention, and spill containment. Silicone coating is also eco-friendly and cost-effective, as you can easily remove and replace it when it wears out. Trust Betely, a leading silicone rubber manufacturer and supplier in China, for your silicone coating needs and chemical supplies. We offer a wide range of silicone rubber products and chemical materials for diverse applications and industries. We deliver high-quality products at reasonable prices, as well as excellent service. Contact Betely to learn more about our products and services.